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Film Thermoform R+D

White roll of thermoform film with a blue gradient over it

Developing Technically Challenging Films

Tek Pak develops thermoforming solutions for high-value functional packaging and components using technically challenging films. In most cases, we begin the work with our custom-built bench-scale thermoformer using a one- or two-cavity tool. Once the critical thermoforming parameters have been established, we then evaluate scale-up options and any post-forming operations, such as sealing and trimming, to go to the next level.

Side by side image of a thermoformed film being set on fire during CNC process and the finished product

Thin Films

(down to 0.0015” thick)

Flexible Films

(EVA, LLDPE and more)

Multi-Layer Barrier Films

(with EVOH, PVDC, PA and more)

Thin Films

(Ultem™, PEEK™, Polycarbonate, ePTFE and more)


Want to Talk?

Our knowledgeable staff is available to answer your technical questions, provide quotes, and coordinate your designs with our engineering staff. Please call us at: (630) 406-0560, or if you like please fill out the form on this page.